Designing a Child-First Experience: The Chopper Mill Brand Journey

The Chopper Mill case study offers an in-depth look at my role as the design and build partner for an innovative children’s mitten brand. This overview outlines how we transformed an early-stage concept into a distinctive, premium brand through a holistic approach—ranging from market research and product design to narrative development and creative consumer engagement. By leveraging a unique go-to-market strategy and pioneering initiatives like an exclusive children’s book, we not only crafted a product that truly meets the needs of little hands but also established a strong brand presence and early revenue streams.
Client
Chopper Mill
Roles engaged
Design & Build Partner
market of focus
Winter Apparel
Their Market Narrative

For snow angels and snowball fighters…

To charge the sled hill and bomb the ski run…
To tear up the ponds, lakes and rinks…
On crisp mornings and frigid nights…
Breath fogging, bodies active, minds alert…
At home outside whatever the windchill…
Winter kids need warm hands.

So where the #&!! are their good mittens? Between the one that always goes missing and the pair that’s frozen in the first five minutes, winter mittens aren’t keeping up with kids — spoiling the outdoor fun before it starts. Childhood is too short, and winter is too long, for mittens that can’t keep up.

As parents and passionate winter-lovers, this was our call to action. In 2020, we set out to make children’s mittens worthy of the people they protect. We tinkered and reinvented down to the smallest detail: fit and function, windproofing and waterproofing, how parents buy and how kids stay covered. And Chopper Mill was born. Helping families embrace winter with two toasty hands.

MADE TO LAST

Extraordinary quality crafted for generations of use, designed by people who’ve lived through what they’re
made for.

MADE TO LOVE

Cozy comfort meets intelligent features like extra-long cuffs, fast-dry materials, and carabiners that keep kids and gloves connected.

MADE TO LOSE

Mitten Insurance means your first lost glove is replaced for free. And you can always order the one you need
without buying a new pair.

And we’re just warming up. Next we’re exploring colors, patterns and seasonal offerings, online personalization, and special packages for sports teams and growing families. More choices, more fun, more ways to do winter right. Being safe, comfortable and confident in nature shouldn’t be a privilege. By supporting gear donations and scholarship programs, we’re preparing as many families as possible to love winter more. From chilly mornings at the bus stop to full-on snowmageddon, Chopper Mill empowers winter kids to bundle up, step up and grow up outdoors.

We say, Bring On the Cold.

Critical Areas of Focus

Building Chopper Mill’s Brand

Co-Created Chopper Mill from the ground up, focusing on quality mittens and a strong story to connect with families and stand out in kids’ winter gear.

Collaborative Mitten Design

Teaming with OEM partners, Chopper Mill developed mittens that provide superior warmth, durability, and comfort, perfectly suited for active children in winter.

Building Marketing and Sales Channels

Developed online store, engaged through social media, partnered with retailers, and created targeted campaigns to connect Chopper Mill with families and increase mitten sales.

The Mitten Thief Book

Published a delightful children’s book featuring Chopper Mill mittens, connecting with young audiences and boosting the product launch through engaging storytelling.

Uncovering Insights to Develop New Markets

Learn how we worked together to uncover major insights and scale the business.

Discovering the Concept

In the early stages of our engagement with Chopper Mill, founders Jill and Justin Kaufenberg introduced a budding concept for a children’s mitten product line that was still in its developmental phase. At the time, the primary product was incomplete, setting the stage for us to undertake a comprehensive transformation—from finalizing the product to building a distinct brand identity. Leveraging our Outsider Advantage Go-to-Market process, we conducted an in-depth analysis of the competitive landscape and emerging market trends, identifying a unique position that aligned with the core vision: crafting a brand exclusively dedicated to children.

Embracing a Child-First Approach

In a market where winter sports apparel for children was often treated as an afterthought—merely a scaled-down version of adult products—Chopper Mill chose to break the mold. Rather than adapting products designed for adults, our approach was to design every element from a child’s perspective. This meant creating a product that not only addressed the unique functional needs of little hands but also resonated emotionally. The brand’s tone of voice, visual identity, and messaging were all tailored to speak directly to children who love to play outside. We even developed a children’s book that narrated the adventure and challenges of losing a mitten, capturing the genuine feelings of fear and confusion, and reinforcing the brand’s commitment to empathetic, child-centric design.

Building Excellence: Crafting a Premium Mitten Product

After identifying a competitive position uniquely our own, we turned our attention to executing a super-premium mitten product designed from the ground up. Our commitment to quality was evident in every detail—from selecting the finest materials to eliminating ink and minimizing tags, ensuring nothing interfered with the delicate movements of little hands. We further refined the design by integrating personalization options and innovative sizing mechanisms tailored specifically for children. With the product’s foundation in place, the brand began to flourish as we developed a cohesive brand language, compelling visual storytelling, engaging filmmaking, and an imaginative children’s book that brought the story to life.

A Hands-On Go-To-Market Role

In this entire journey, I played a pivotal, collaborative role in steering the go-to-market strategy. I was deeply involved in every phase—from crafting the narrative and conducting extensive market research to designing the product itself. I oversaw the direct-to-consumer distribution process, managing everything from the packaging and product tagging to the filmmaking that captured our brand’s essence. Additionally, I built the initial consumer website, seamlessly integrating our unique insurance model to facilitate sales. This comprehensive involvement ensured that every touchpoint of the brand was meticulously aligned with our child-first, premium vision.

Early Impact: Launching with a Children’s Book

One of the early case highlights for Chopper Mill was the collaborative effort with Jill Kaufenberg to author and publish a children’s book. With the product development and manufacturer alignment taking longer than anticipated, this creative venture allowed us to launch the brand ahead of schedule. The book not only generated early revenues but also played a crucial role in building brand reputation, fostering public relations, and engaging a close-knit community that resonated with our child-first approach.

Nationwide Success for Chopper Mill

Chopper Mill quickly became a favorite across the country, selling high-quality, child-focused mittens that delighted kids and parents alike, fostering strong brand loyalty and widespread sales.

Mitten Thief Book Boosts Sales

Publishing the Mitten Thief book with PubisHer™ successfully launched Chopper Mill, driving ongoing sales on Amazon and enhancing the brand’s recognition.

Personalized Gifts Spark Growth

Grandparents loved adding customized leather patches to mittens, boosting sales and strengthening Chopper Mill’s connection with families through thoughtful gifting.